Tool Wall - CNC Tool Storage

Default set-up method e-set-up method suitable for general use and Tool Room TWig

automated Traditional S.A.M. for small production runs Traditional FAUST set-up methods Quickset &

our tool management software supports 3 job set-up methods

Don’t search for your tools ! See them ! Solutions F aust Ltd Lieimm

No other system can store so many tools on such a small foot print. The image below shows tools with 40 taper tool holders on a Dual Tool Wall. One storage system can store up to 320 each 40 taper tools. Add as many systems as you need. Have one tool type on one side and another on the other side. HSK 63 as seen below require a little more spacing on the panel. One storage side can hold 60 ea. HSK 63 or HSK 100 tools with holders. Capto, is not shown as it works the same as the HSK receptacles.

173 cm 107 cm 122 cm Unit Size: 68” high x 48” wide x 48” deep Tool Wall is“Tool Holder Specific”! Wall Tool Dual 30 & 40 taper capacity: 320 tools HSK & 50 Taper capacity: 120 tools tool management software: yes (included) No metal contact of holder taper with receptacle Select any combination. The Tool Tracking software will be activated accordingly. 40 taper on one side 50 taper on other side As on display at the IMTS in Chicago Booth W-1346

Unit Size: 68” high x 48” wide x 34” deep 30 & 40 taper capacity: 160 tools (shown) HSK & 50 Taper capacity: 60 tools tool management software: yes (included) No metal contact of holder taper with receptacle Wall Tool Basic 173 cm 107 cm 87 cm A Tool Wall Basic in a “Cell” use placed in-between 2 CNC machines The Tool Tracking software will be activated to your tool holder selection.

See us at Booth W-1285 See us at Booth W-1285 2018 We thank all visitors to our booth at IMTS 2016 for the time they spent with us and for the shared enthusiasm for Tool Wall. (we had a visitor count of 744) We do not attend in 2020 as cost get too prohibitive

Developed by machinists ............for machinists Available in: 30, 40, 50 Taper HSK 63, 100

No Tool Holder ? If you prefer not to have a tool holder for every tool, you still can use Tool Wall to organize and manage your tools. Insert our receptacle plug and secure it with the “O-Ring”. Drill the center to match the tool and insert the tool bit. This tool is now part of the system. or If you prefer to keep your tool holders and your tools separate you can use our “Common Tools” Tool Wall. It allows you to track your tool holders and your tools individually. The Tool Wall System is very flexible and adjusts to your requirements.

Table top tool holding station Wall Tool Klein Wall Tool Kern Wall Tool Core Wall Tool Basic Wall Tool Dual Up to 160 tools (Software included) 60 tools modular deign (Software included) Start Up to 320 tools (Software included) Up to 160 tools (Software included) Wall Tool Tray 20 tools transfer tray (shop cart alternative)

30 & 40 taper capacity: 160 tools (shown) HSK & 50 Taper capacity: 60 tools Tool Tracking software: yes (included) dimensions: 25” deep, 42” wide, 74.5” high No metal contact of holder taper with receptacle Options: 1) No door (open) 2) Manual rolling door (Key Lock) 3) Electric rolling door (Pass Code) Note: A door can be retrofitted an any time. Wall Tool Core Transparent top for light. As on display at the IMTS in Chicago Booth W-1346 in 2016

30 & 40 taper capacity: 23 tools (18 with stud, 5 non-specific) collet storage: TG75, TG100 ER16, ER20/25, ER32 tool management software: no dimensions: 11.75” deep, 18.5” wide, 26.25” high No metal contact of holder taper with receptacle Table top tool holding station Wall Tool Klein Tool inventory and location displayed in the List Format. This default view is active when the software is purchased on its own. ( The user wants to use the software but has no tool storage requirement ) 5 tools 18 tools + or 23 tools Place this unit next to your Pre-setter as a Tool-Service-Station or for intermediate Tool Holding next to your machine. As on display at the IMTS in Chicago Booth W-1346 in 2016

Create your own layout. Virtual Tool Wall Kern Add a rolling door Transparent top for light Add a drawer module Wall Tool Kern As on display at the IMTS in Chicago Booth W-1346 in 2016 capacity: 60 tools taper type: 30 taper, 40 taper Tool Tracking software: yes (included) application: bench top modular No metal contact of holder taper with receptacle

capacity: 20 tools holder type : 30 taper, 40 taper tool management software: no No metal contact of holder taper with receptacle Tool transfer tray Wall Tool Tray No Tool-Cart Clutter ! Use any trolley you have for the tool transfer. Hang the tray away after the tool transfer is completed. If you want to use our tool labels a Transfer Tray is recommended. The tray holds the tool holder by the taper and not by the flange. This protects the bar-code sticker from mechanical abrasion damage. As displayed at the IMTS in Chicago Booth W-1346 in 2016

Many manufacturing facilities have opted to follow the path towards a “5S” workplace organizational and housekeeping methodology as part of continuous improvement or lean manufacturing processes. 5S is a system to reduce time waste and optimize productivity through maintaining an orderly workplace and using visual clues to achieve more consistent operational results where every tool has a designated spot.

The tool receptacles are pull-stud specific. Only tool holders with the same taper and pull-stud can be inserted. This prevents accidental mix-up of tools with the same taper but different pull-studs.

No other system stores so many tools on such a small footprint.

The virtual Tool Wall represents the physical one. It displays the current location of all your tools.

Tool Changer Column: Shows tools that are already in the machine for the up-coming job. Tools needed Column: Shows tools that are still needed and have to be installed for the up-coming job. The tool placement is automatic. The S.A.M. quickset method is more efficient than the Traditional Set-Up method. If a tool that is needed is already in the machine but in a different location, the G-Code is automatically re-written to fit that tool location. You never have to keep track of your tool location and the tools are placed in an order that provides the shortest tool change time. Perfect for short production runs. Re-Writes the Code according to Tools already in the Machine An automatic tool set-up G-Code program is generated. Automated process S.A.M. quickset

FAUST set-up methods Due to restrictions it is recommended that only owner operated shops use the Faust methods.

An automatic tool set-up G-Code program with offsets is generated with the tool information from this sheet. Place the tools for the first time only. Repeats are done automatically. Tool Changer Column: Pocket 4 location of C41 tool in the set-up sheet for program AM1477-4 Tools to place Column: Place the tools from this column into the correct tool-changer pocket, matching the program. TWig sheet for program AM1477-4 AM1477-4 The “TWig” method is an electronic “Set-Up-Sheet” method for general operations. With the “Tools not returned” option enabled, ideal for a Tool Room. Designed for: Fast implementation of automated Set-Up. Low learning curve. Can be used with other controller types besides Fanuc compatible. The “TWig“ and “FAUST” set-up methods each have their own advantages and characteristic. They allow the user to choose the method best suited for their unique operation. Tools to be placed C41 TWig TWig stands for “Tool Wall instant gain”

The “Job Control” Module automates your “Job Set-Up”

• The FAUST- S.A.M. quickset method. This method minimizes the amount of tools you have to place for a new job. Tools that are needed and are already in the machine do not have to be relocated only because the G-Code requires them to be in a different location. In addition all sub-programs of a job can be set-up at the same time, providing your tool-changer is large enough to do so or select the next job in line for automatic tool retention. Tools are placed to insure the shortest tool change time. Since this method establishes which tool you need is already in the machine, it re-writes the code to the current tool positions. With this method you never have to keep track of your tools. Just let the system handle it. At first it feels like you lost control but if you produce constantly small quantities, this is the method you want to use. It has however limitations. If your machine has a random access tool changer, oversized tools have to be manually installed with the adjacent pockets being blocked. Only the active program should be on the controller memory. This does not hamper your operation as uploading of active programs is almost instant. In addition to this, you can not run programs that have external sub-routines containing a tool change. We in our Manifold manufacturing facility use only this method as it is the most time saving and not having to keep track of tools frees up time for other tasks.

Set-Up in Tool Tracking. The Tool Tracking set-up is not fully automated. We recommend that you start with Tool Tracking as it gets you going quickly and is always available regardless of preference settings. Once you are familiar with all the capabilities of Tool Tracking, explore the other options. This recommended starting version requires the least procedural change of the user and is suitable for all controller types. In Tool Tracking a set-up sheet with all relevant installation information and offsets is printed out. Follow the guide and enter the offsets for the job. All data entered into Tool Tracking is maintained and becomes part of required data when upgrading.

• The TWig method. It is the simplest, most intuitive method to reap the benefits of Tool Management. For the implementation all you have to do is to transfer your existing “Paper Set-Up Sheets” into our TWig digital format. Your G-code still uses Pocket Numbers. Just make sure that the H## and D## locations match the pocket number. T## = H## & D##. This method can be used throughout but is most suitable for “Tool Room” operations. The G- Code can be installed on the machine from any source and can be edited on the machine controller.

• The FAUST- Traditional method. It requires that the G-code is written with Tool Wall Numbers. A wizard is provided to aid you in the conversion of your existing programs. The advantage here is that the programmer selects the tools to be used, releasing the machine operator of it and the current tool profiles can be utilized for simulation. With the adaptation of this method it is possible to alternate between the SAM quickset and the Traditional method. The disadvantage of these methods is that the program can not be altered on the controller without ending up with two versions. Therefore these methods should only be considered for Cell operations where the Tool Wall computer is close to the CNC machines so that the code can be edited on the Tool Wall computer if needed and resend. If you opted for this format, use the Traditional Set-Up for long production runs were you want to be in control of the tool placement.

TWig

explained

The Job Control module is the heart of the Tool Wall tool management. Depending on your preference, 3 different automated tool set-up options can be selected or use our Tool Transfer module for manual tool placement. In all cases an offset tool installation file is generated.

Requires your code to be changed from pocket #’s to Tool Wall #’s. TW computer to be located next to machines.

The TWig and the FAUST methods can be used simultaneously. Use the FAUST methods only if you are an experienced user as various restrictions apply.

Keep most of your existing procedures. Only your existing Set-up-Sheet has to be copied into the TW electronic version and the Offset locations in your code has to match the pocket #. T#* = H#* - D#*